Proyectado Patio Coyotepec

 

Thanks to information provided by Mexlister Michael Krumholz, I have obtained a copy of “Transportation Research Record” No. 927, from [United States] National Research Council, Transportation Research Board in 1983. Subtitled “Innovation in Classification Yard Technology: Proceedings of the Third Railroad Classification Yard Workshop”, it assembles twelve presented papers dealing with yard design and operation, primarily in North America. The article devoted to México is “Engineering Design and Operational Study of Coyotepec Yard” by Santiago Cardoso-Contreras of Ingenieria y Planeacion and Peter J. Wong of SRI International. Ing. Raul Alverez and Ing. Salvador Rosales of NdeM also participated in the conference. Here I will summarize the article along with a few comments of my own.

 

Coyotepec Yard was planned by NdeM to handle 6000 cars per day in 70 trains,”[to be] the largest in the Western Hemisphere.” It was to supplement Valle de México Yard, described as obsolete, and compliment the new double-track, electrified line to Queretaro, under construction at the time. “The basic design and the results of computer evaluation studies are presented. Topics addressed include trim-end design; capacity of the yard; humping rate; size of receiving, classification, and departure yards; and number of inspection and yard crews.”

 

The following points were considered in the design process:

1. Yard layout

2. Yard data systems

3. Process control systems (PCS) [the humping control]

4. Trim-end design

5. One-spot system [freight car light repairs] and engine facilities

6. Operating philosophy

7. Operating management control points

8. Key operating buildings

9. Communication and signals (intrayard communication, interlocking design, and control of yard movements)

10. Television monitoring system

 

Planning the yard layout was influenced by three major factors: the boundaries of the available real estate, the desire to construct the project in phases, and “the preconceived notion of yard design imposed by the previous operating experience of National Railroads of México personnel.” (Some of these preconceptions were abandoned with more experience.) Two basic designs were considered: “an in-line yard in which cars are pulled from the classification yard to the departure yard and a shove-back yard in which cars are pulled from the classification yard and then shoved into a parallel departure yard.” Seven possible layouts resulted, and “the one selected was a compromise that had both in-line and shove-back departure yards operating through a single multi-track pulling throat that will be able to work five engines at the same time under ideal conditions.”

 

To aid the planning, computer simulations were performed, and the resulting experience was later helpful in designing another new yard at Monterrey.

 

The final layout of Coyotepec Yard, approved by SCT, contained:

1. Receiving Yard

2. Hump with capacity of 6 cars per minute, and weigh-in-motion scale

3. Classification yard with 64 tracks in 8 groups of 8 tracks (the first 8-trackgroup will receive cars for TVM yard only), a master retarder, 8 group retarders, and another group retarder for 6 tracks to the One-spot (each of the64 tracks on the bowl will have tangent-point retarders and inert retarders at each end); coupling speed will be controlled at 4 mph by a double radar measuring device;

4. Two trim-end designs, one with a single key and one with three keys [this refers to one versus three parallel tracks to pull down from the distant end of the classification yard into the departure yard. Obviously, having more “keys” widens the bottleneck, though has other drawbacks]

5. One on-line departure yard

6. One parallel departure yard

7. One transit train yard (relay yard)

8. One minihump with five tracks of 35 cars each

9. One transfer yard

10. Two support yards

 

Also, there was the One-spot car repair, two separate engine terminals (for electric and diesel locomotives), and 43 different types of buildings including a hospital and “fire center” [bomberos?]

 

State-of-the-art computer systems for all yard functions, were planned as a matter of course. Likewise, internal communication methods were also planned to be state-of-the-art. The car management system proposals were modeled after those developed by the Missouri Pacific and Southern Pacific railroads in USA.(The article goes to considerable detail on the plans for automating the functions.)

 

The mechanical services are described: “The car repair facility will have the capacity for 61 light repairs and 120 on the one spot (four tracks). It will also be able to wash and supply 100 cabooses, to repair 5 cabooses, to wash 20tanks [I assume this means tank cars for potable water], and to transfer freight loads between two tracks. The facilities for electric engines will have the capacity to handle washing, travel inspection, and sanding of 121 engines. For diesel-electric engines the facility will have the capacity to handle washing, fueling, and light repair of 181 engines (capacity, 12 per day).”

 

An “extensive document” was prepared in early 1982 to define the plan of operating the yard and its interactions with the main lines that pass beside the site. Through this document, it was hoped to anticipate potential problems and find ways to mitigate them. (Presumably it would have formed the basis for an operations and training manual had the project ever come to pass.) The entire planning process, it is said, consumed at least eight months during 1981-82,with expectation of opening the yard for operations in 1985.

 

To connect both ends of the yard with the main tracks, locally controlled interlockings were decided upon, offering more flexibility than remotely-controlled CTC, in which Coyotepec would be only a small part of a dispatcher's territory. Many switches and signals within the yard were to be controlled directly from the hump tower or trim tower, to increase efficiency. A television monitoring system was proposed to observe the car numbers of arriving and departing trains.

 

The recommended yard design was to have “an in-line receiving yard, a classification yard with 64 tracks, an in-line departure yard for trains departing to the south, and a parallel (pullback) departure yard for trains departing to the north.” The receiving yard was planned to have 14 tracks initially, growing over time to a maximum of 22. Each of the departure yards was similarly planned to start with 7 tracks eventually expanding to 12.

 

The concept of one versus three connections (keys) between the classification and departure yards is discussed at length, noting that subdividing the departure yard limits the flexibility of track assignments in the classification bowl and makes it more difficult to respond to day-to-day situational changes. It also observes that the three-key design had 30 percent more switches, noticeably increasing infrastructure expenses.

 

Trains to Puebla, Veracruz, Lázaro Cárdenas and other eastern/southeastern points would have departed Coyotepec southbound (in contrast to the track arrangements at Valle de México that cause nearly all of this traffic to depart to the north.) Some trains exiting Coyotepec southbound, but bound for the north, would turn on balloon track in the manner of the yard at West Colton, California USA, on which this design was based.

 

Staffing: the plan details the anticipated crew needs under increasing levels of traffic during the years 1985 to 2000, starting with (on each of three shifts):24 inbound car inspectors, two hump engines with five people per crew, five trim-engine crews each of five people, nine outbound car inspectors. This would increase to 42 inbound car inspectors, three hump engine crews, eight trim-engine crews, and 15 outbound car inspectors, also on each of three shifts. It is suggested that the yard be operated with minimum crew levels that can be augmented when traffic growth demands, rather than beginning with too much staffing that would be unpopular to reduce.

 

The TRB article offers two schematic diagrams that demonstrate the one-key and three-key designs, but gives no detailed illustrations or any that are specific

to the actual plans for the proposed Coyotepec yard. It was apparently planned to build the yard on the east side of the main lines, here being (west to east) Lineas A-Juarez-Morelos-B. The length of the yard isn't stated but my estimate is about five kilometers

 

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The municipal center of Coyotepec (Estado de México) is located about 1.7 km west of FNM's main line north from México City. There was a Coyotepec station (designated operating point, not a structure) at kilometer A-40.7, abolished sometime between 1956 and 1977. The territory in the area of the proposed yard is today occupied by milpas (cornfields) and excavations for clay used by brickmakers, probably similar to the surroundings of Valle de México before urbanization grew up around it.

 

The most obvious question is, why was the Coyotepec Yard project suspended unbuilt, never to be considered again? Probably, changes in technology, traffic patterns and traffic levels reduced the demand on Terminal Valle de México to a point that the existing facilities could accommodate. México's (and NdeM's) periodic fiscal crises almost certainly contributed. There may have been local opposition to constructing a large railyard at that location, or perhaps it was decided to be too distant from the city. The complete answer isn't here.

 

R. Todd Minsk / March 2002