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Richard N. Downer
Re: Maintenance of Riprap
on the Face and Top of TP-1
At the October 10th
meeting I suggested that the face and top of TP-1 could be covered
with rip rap which might be found near the South Cut. Thus, cutting
down on the number of trucks passing through the village.
Since the meeting I have
spoken with Robert Finucane, 802-241-3454, Deputy Director of Dam
Safety for the State of
Vermont and Mark Rosenthal, Manager of the Union Village Dam.
The following was garnered
from them.
Robert Finucane reported
that his office is responsible for the maintenance of three riprapped-faced
dams on the Winooski River: (1) Little River in Waterbury, (2) Wrightsville
in Wrightsville on Route 12 and (3) East Barre in East Barre on
Route 302.
Annual maintenance includes
cutting the grass all around the pools on the upstream sides and
on the riprapped downstream faces once a year. The annual contract
for these three dams is less than $10,000.
The riprapped faces of
each of the dams is as large as the proposed faces on TP-1 and 2.
I estimate the proposed area of the two faces (TP-1 and 2) not to
exceed 4 acres. Although the landscape contract is not broken out
for just the faces, Robert Finucane estimated the cost of trimming
the face of a single dam at less than $2,000 per year. This number
seems to
correlate well with the
independent estimate from Mark Rosenthal at the Union Village Dam.
He told Bob Walker $1,500 per year as the cost of trimming the face.
For trimming the riprapped
faces the State uses handheld string trimmers. On the less steep
slopes the contractor uses a walk behind wheeled flail trimmer.
Robert Finucane reported that by trimming every year they were able
to keep ahead of the young trees. They had not resorted to hand
pulling or to the use of chemicals.
Mr. Finucane personally
felt the use of chemicals (Roundup) would be a more cost-effective
way of maintaining the faces. However, he noted that because his
Department was a part of the Agency of Environmental Conservation
he was precluded from authorizing the use any chemicals.
As currently proposed,
the tops of TP-1 and TP-2 will be graded at 5 % slopes. If they
are seeded to grass, then conventional agricultural mowers can used.
If they are covered with riprap only, then a small tractor hauled
flail trimmer (brush hog) can be used or a walk behind
wheeled trimmer, like
the "Dr-Trimmer" can be used
R S Means 2000 gives a
price of $112.80 per acre for rough terrain cutting. Assuming 30
acres for TP-1 and 5 acres for TP-2 this translates to $3,933 per
year. So $5,000 per year is a reasonable estimate for the annual
maintenance costs for TP-1 and 2.
The following are my questions
to Mark Rosenthal at the Union Village Dam with his responses in
italics. I have annotated some of his responses.
1. What is the slope of
the Union Village Dam downstream face?
The average slope
of the dam is 33%.
33% is equivalent
to 18.26 degrees above the horizontal or 1V : 3H.
Option 2C proposes
to maintain the face of TP-1 at its present slope of 34
degrees or 1V : 1.48H.
Option 3B proposes
to regrade the face of TP-1 to a 1V : 3H or 18.26 degrees
or 33%. Thus, the regraded slope will look very much like
the Union Village Dam.
2. How high is the Union
Village Dam downstream face?
The height of the
dam is 170 feet.
Scaled from the
drawings the height of TP-1 is approximately 150 feet.
3. What is the approximate
area of the Union Village Dam downstream face?
The approximate
area of the downstream face is 6 acres.
4. What is the approximate
size of the rip rap stones on the face of the Union Village Dam?
The size of the
rip rap is small due to weathering, about 7" minus. At
new projects the size is often classed as blasted ledge.
5. Is it easy to walk
on?
The rip rap at
Union Village Dam is easy to walk on because it is weathered.
Blasted ledge is much more difficult to walk on. North Hartland
Dam is a better example of what a slope covered with blasted
ledge looks like.
6. How thick is the rip
rap on the downstream face?
I dont know
the thickness of the rip rap.
7. How do you maintain
(annual cutting) the downstream face?
For the past 11
years weve had the woody stems hand pulled. This can work
well if you stay at it. Ive also used fire (prescribed
burning) on part of it that is between 75% and 100%. The use
of Roundup as a spot spry is also done at some dams.
8. What is the approximate
annual cost of maintaining the downstream face?
Current contractual
cost are between $1,000 and 2,000. Ive no figures on the
admin costs.
9. Finally, based on your
experience with the maintenance of a rip rap faced dam do you have
any recommendations or suggestions?
As far as recommendations
go Id suggest that annual maintenance is the key. Keep
the woody vegetation off and inspect the face annually.
Here are my responses
to John Freitag questions.
1. Is it conceptually
possible to just have an 18" rock cover over TP1 and TP2 on top
of a
fabric cover?
It is possible to
place large rip rap directly onto a geotextile. There are several
companies that make geotextiles with very strong physical properties.
For example, AMOCO makes a 16 ounce per square yard material
with a grab tensile strength of 350 pounds for a 1 inch wide
test piece and a Mullen Burst of 750 pounds per square inch.
These are very strong materials.
2. Or does there need
to be a cushion/protection layer of some kind to protect the fabric
cover from the rip-rap rock?
It is customary, but
not necessary, to place a cushion layer on top of the geotextile
before dumping large rip rap. In this case, it might be possible
form a cushion using the fine material (less than 4 inched in
diameter) that would result from the blasting process. Blasting
produces a lot of fines that could be screened out for use in
the cushion layer.
3. What kind of slope
is needed on the sides of the tailings, can it be on the grade of
Union
Village Dam? What
is the slope of the Dam?
The average
slope of the Union Village Dam is 33%.
33% is equivalent
to 18.26 degrees above the horizontal or 1V : 3H.
Option 2C proposes
to maintain the face of TP-1 at its present slope of 34
degrees or 1V : 1.48H.
Option 3B proposes
to regrade the face of TP-1 to a 1V : 3H or 18.26 degrees
or 33%. Thus, the regraded slope will look very much like
the Union Village Dam.
4. Will a fabric liner
be damaged under rip-rap on the slopes?
No. The same installation
techniques will be used on the slopes and the tops.
Cindy Cook asked the effect
the freeze and thaw cycle has on the membranes and other capping
options.
The following is a
quote from Koerner, Robert M., "Designing with Geosynthetics",
Pentice-Hall, 1998, page 630.
"Freeze-Thaw.
The central property of a hydrated GCL (Geosynthetic Clay Liner)
insofar as freeze-thaw behavior is concerned is its permeability.
Daniel et al, used a rectangular laboratory box and subjected
the entire assembly to 10 freeze-thaw cycles. The permeability
showed a slight increase from 1.5 x 10 ^-9 to 5.5 x 10 ^-9 cm/s.
Krus et al. Report no change in flexible wall permeability tests
of the specimens evaluated after 20 freeze-thaw cycles.
While the moisture
in the bentonite of the GCL can freeze, causing disruption of
the soil structure, upon thawing the bentonite clay is very
self-healing and apparently returns to its original state."
From page 450 of Koerner
- ". . . Cold will generally not degrade the geomembrane
in any appreciable way, at least under the temperatures normally
encountered. Furthermore, tests on a variety of different seam
types have shown no adverse effects to cyclic cold temperatures
for 500 cycles (see Hsuan et al.)."
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